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RFLM系列立磨

RFLM SERIES ULTRAFINE VERTICAL ROLLER MILL

RFLM系列微細(xì)粉體立式磨粉機(jī)，是瑞豐粉體設(shè)備有限公司依靠多年的經(jīng)驗，以及通過深入學(xué)習(xí)德國、日本等國外粉體加工技術(shù)，充分了解用戶的需求，了解行業(yè)的痛點。用專業(yè)的設(shè)計理念，通過和國內(nèi)外零部件供應(yīng)商深入合作研發(fā)，推出多款粉體研磨設(shè)備，廣泛的應(yīng)用于方解石、重晶石、滑石等大規(guī)模細(xì)粉加工領(lǐng)域。

RFLM series vertical mill RFLM SERIES ULTRAFINE VERTICAL ROLLER MILL RFLM series fine powder vertical mill, is Ruifeng powder equipment co., Ltd. Relying on many years of experience, and through in-depth study of Germany, Japan and other foreign powder processing technology, fully understand the needs of users, Understand the pain points of the industry. With the professional design concept, through the deep cooperation research and development with domestic and foreign parts suppliers, introduced a number of powder grinding equipment, widely used in calcite, barite, talc and other large-scale fine powder processing fields.

工作原理

主電機(jī)通過減速機(jī)帶動磨盤轉(zhuǎn)動，物料經(jīng)螺旋輸送機(jī)進(jìn)入立磨主機(jī)內(nèi)，受重力作用落到磨盤中央，同時風(fēng)機(jī)產(chǎn)生的氣流從進(jìn)風(fēng)口進(jìn)入主機(jī)。在離心力的作用下，物料從磨盤中央向邊緣均勻移動，經(jīng)過磨盤上的輥道時，受磨輥碾壓，大塊物料直接被壓碎，細(xì)物料受擠壓后形成料層，進(jìn)行粒間粉碎。粉碎后的物料繼續(xù)向磨盤邊緣移動，直到被磨盤外圍的風(fēng)口環(huán)引導(dǎo)的強(qiáng)氣流向上帶走，較粗的物料由于自身重力原因重新落回至磨盤內(nèi)，進(jìn)行再次碾磨；較細(xì)物料則隨氣流上升進(jìn)入主機(jī)上方的分級系統(tǒng)進(jìn)行篩選分級，在分級轉(zhuǎn)子葉片的作用下，較粗的物料不能被通過，而被葉片重新打落活磨盤內(nèi)再次碾磨，合格的細(xì)粉將隨氣流帶出分級系統(tǒng)，通過外部管路進(jìn)入除塵系統(tǒng)，然后經(jīng)除塵器將氣流與物料分離、收集后，即為成品。另外，物料中的雜物及大顆粒物料會在研磨時，被刮料板刮入排渣口，排出磨體，從而有效的保證了成品的質(zhì)量。此外還可通過調(diào)節(jié)液壓系統(tǒng)的壓力，來調(diào)節(jié)磨輥的壓力，在一定范圍內(nèi)可適應(yīng)不同硬度的物料需求；通過調(diào)節(jié)多轉(zhuǎn)子分級系統(tǒng)的轉(zhuǎn)子轉(zhuǎn)速，來調(diào)節(jié)分級篩選細(xì)度，從而獲得多種不同規(guī)格的合格成品。

我們的性能優(yōu)勢

1.    產(chǎn)品多樣性強(qiáng)，RFLM系列研磨主機(jī)配備新型多轉(zhuǎn)子分級機(jī)，可生產(chǎn)成品粒徑范圍大，2μm區(qū)間30%~60%，D97=7~45μm，比表面積20000cm2/g，而D97=7.0μm的產(chǎn)品則可直接由主機(jī)生產(chǎn)。

2.    采用合理的設(shè)計及匹配，機(jī)械系統(tǒng)擁有較高的傳動效率，并且采用美國霍尼韋爾或者德國西門子高能效電機(jī)，以及采用高效率的定制風(fēng)機(jī)，風(fēng)機(jī)的特性曲線根據(jù)立磨的實際工況進(jìn)行設(shè)計，所以RFLM系列立磨能耗更低，長期運(yùn)行會降低企業(yè)的用電成本。

3.    經(jīng)本公司優(yōu)化改進(jìn)后的磨輪、磨盤、導(dǎo)流系統(tǒng)及內(nèi)部循環(huán)系統(tǒng)，擁有較高的研磨效率，相比過去的立磨產(chǎn)品，產(chǎn)量高出10~20%。

4.    經(jīng)本公司改進(jìn)后的磨機(jī)，可在低振動下運(yùn)轉(zhuǎn)，振動和噪音更低。

5.    具有高可靠性，分級機(jī)無需經(jīng)常注油保養(yǎng)，故障率低，磨輥系統(tǒng)長壽命設(shè)計，軸承及油封使用壽命20000小時以上，減速機(jī)采用行星結(jié)構(gòu)的立磨專用減速機(jī)，一級減速采用德國克林貝格螺旋傘齒輪，扭矩及性能高于常用的美國格里森螺旋傘齒輪，齒輪材料采用DIN標(biāo)準(zhǔn)的鋼材，保證較長的使用壽命。小型減速機(jī)采用德國SEW或者日本住友品牌，重載的磨輥部位采用美國TIMKEN軸承，高轉(zhuǎn)速的分級機(jī)部分采用瑞典SKF,德國的FAG軸承，來確保該部位的長期穩(wěn)定運(yùn)行。電機(jī)的驅(qū)動部分采用日本安川電機(jī)株式會社的變頻器產(chǎn)品。

6.    耐磨性能，瑞豐立磨分級輪采用高耐磨材料及熱處理技術(shù)，具有較長的使用壽命，磨輪、磨盤耐磨件采用高耐磨合金制造，能夠在磨損嚴(yán)重的重晶石和滑石行業(yè)長期保持較長的使用壽命， 為用戶節(jié)省耐磨件更換成本，并且減少了停機(jī)維修時間。

7.    智能化，采用PLC控制，觸摸屏操作，系統(tǒng)能夠?qū)崿F(xiàn)立磨生產(chǎn)線的自動化運(yùn)行，實時顯示并且保存運(yùn)行數(shù)據(jù)，如轉(zhuǎn)速，溫度、壓力、壓差、并且能夠根據(jù)系統(tǒng)采集到的各個點壓力參數(shù)，壓差參數(shù)、電流參數(shù)等實現(xiàn)自動的給料運(yùn)行，自動化的操作使原本復(fù)雜的立磨操作變得簡單。并且可以連接互聯(lián)網(wǎng)，實現(xiàn)遠(yuǎn)程操控，遠(yuǎn)程故障分析處理，數(shù)據(jù)分析。

Working principle the main motor drives the grinding disc to rotate through a speed reducer, the material enters the vertical grinding host through a screw conveyor, and the material falls to the center of the grinding disc under the action of gravity, and the air flow generated by the fan enters the main machine from the air inlet. under the action of centrifugal force, the material is uniformly moved from the center of the grinding disc to the edge, and when the material passes through the roller way on the grinding disc, the material is crushed by the grinding roller, the bulk material is directly crushed, and the fine material is extruded to form a material layer, and the granules are crushed. the crushed material is continuously moved to the edge of the grinding disc until the strong air flow guided by the tuyere ring on the periphery of the grinding disc is taken away, and the thicker material is returned to the grinding disc again due to the gravity of the grinding disc to be ground again; the fine material is screened and classified along with the air flow rising into the grading system above the main machine; under the action of the graded rotor blade, the coarse material cannot be passed, and the blades are re-milled in the movable grinding disc again, and the qualified fine powder will be taken out of the grading system along with the air flow, entering the dust removal system through an external pipeline, and then separating the air flow and the material through a dust remover, and collecting to obtain a finished product. in addition, the impurities in the material and the large-particle material can be scraped into the slag discharge port by the scraping plate when the material is ground, and the grinding body is discharged, so that the quality of the finished product is effectively ensured. in addition, the pressure of the grinding roller can be adjusted by adjusting the pressure of the hydraulic system, so that the material requirement of different hardness can be met in a certain range, and the fineness of the grading filter is adjusted by adjusting the rotor speed of the multi-rotor grading system so as to obtain a qualified finished product with a plurality of different specifications. Our performance advantages 1. The product diversity is strong, the RFLM series grinding host is equipped with a new type of multi-rotor classifier, the particle size range of the finished product can be large, the interval between 2 & mu; m is 30-60%, the D97 is 7-45 & mu; m, the specific surface area is 20000cm/ g, and the product of D97 = 7.0. mu.m can be directly produced by the host. 2. With reasonable design and matching, the mechanical system has higher transmission efficiency, and adopts Honeywell or Siemens high energy efficiency motor as well as high-efficiency customized fan. The characteristic curve of the fan is designed according to the actual working condition of the vertical mill. Therefore, the energy consumption of the RFLM series vertical mill is lower, and the long-term operation can lower the power consumption cost of the enterprise. 3. The grinding wheel, the grinding disc, the flow guiding system and the internal circulating system after the improvement of the Company have higher grinding efficiency, and the yield is 10-20% higher than that of the past vertical grinding products. 4. The mill after the Companyundefineds improvement can be operated at low vibration with lower vibration and noise. 5. The speed reducer has the advantages of high reliability, no need of frequent oiling and maintenance, low failure rate, long service life of the grinding roller system, long service life of the bearing and the oil seal, The torque and performance are higher than the commonly used Grisson spiral bevel gear, and the gear material adopts the steel of DIN standard to ensure the long service life. The small-sized speed reducer adopts German SEW or Japanese Sumitomo brand, and the heavy-load grinding roller part adopts the American TIMKEN bearing, and the high-speed classifier part adopts the FAG bearing of Sweden SKF and Germany to ensure the long-term stable operation of the part. The drive part of the motor is the frequency converter product of the Japan undefinedan Sichuan Electric Machinery Co., Ltd. 6. The wear-resisting property and the riffon grinding and grading wheel adopt the high wear-resistant material and the heat treatment technology, have a long service life, the cost of the wear-resistant piece replacement is saved for the user, and the downtime maintenance time is reduced. 7. Intelligent, with PLC control and touch screen operation, the system can realize the automatic operation of the vertical grinding production line, display and save the running data in real time, such as speed, temperature, pressure and pressure difference, and can adjust the pressure parameters and pressure difference parameters according to the pressure parameters and pressure of each point collected by the system, The current parameters and the like realize the automatic feeding operation, and the automatic operation makes the original complicated vertical grinding operation simple. and can be connected with the internet to realize remote control, remote fault analysis and processing and data analysis.